Safety Shields also known as flange guards are used in a variety of industries, where their primary application is the prevention of harmful spray-outs and mist formation from failing pipe jointsof toxic, corrosive and dangerous liquids such as acid, oil or steam.
Pipe joint failures have been responsible for a large number of high profile industrial incidents around the world. Acid, oil and steam jet spray-outs have resulted in many severe personal injuries, either directly or through consequent fires and explosions. Industry regulators have recognized the importance of shielding pipe joints flanges, valves, couplings, hoses to prevent jet leaks or the formation of explosive mist.
Such spray-outs can have catastrophic effects, in many cases resulting in fire or explosions causing considerable plant down time, capital expenditure and even loss of life. Safety or Spray Shields offer the last line of defense. They are not designed to contain the leak indefinitely; they are designed to control the leak safely allowing liquid release vertically.
Ultimately, they prevent harmful spray out. Two shield designs are available, fabric and stainless steel. This shield is typically used for acids, caustics, solvents, fuel, lubrication and seal oil applications. Contact us for larger sizes and other types. Liquid releases can be seen within the shield, providing visual indication. This shield is typically used for water-based liquids and particularly low-concentration chemicals.
Each shield comes with external litmus indicator patch. The key design feature is the internal mesh which effectively diffuses all pressure from the release, resulting in a safe drip. Its design and materials of construction make it suitable for applications involving high temperature and pressure.
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Flangeguards Spray Shields. Print Email. Not all spray shields are the same. Purchase Here. Thermoseal contact Thermoseal Inc.
Search Box. All rights reserved. News Newsletter Archive.A correct use of Safety Shield Technoshield systems helps create safer working conditions and save money by simply avoiding plant damage and personnel injury. Our technical office finds solutions for non-standard applications, unconventional sizes and any piping configuration.
In Process Industrial Plants, Risk Reduction is the Goal : a simple evaluation proves that the value of risk of a fluid release in a pipeline is directly related to probability of the accident. Flanges are sealed together to avoid outcome of fluid, however variables involved in effective tightness are multiple, stating appropriate material selection has been performed:.
Environmental consequences for chemical substances releases are really costly. Even if the probability of such event is low, consequences can be catastrophic in terms of human casualties, down-time, insurance prizes and environmental issues. Safety Spray Shields are cost effective solutions studied to minimize consequences in the event of pipeline spray-out.
These can happen on flanges, valves, expansion joints or any other part of a process line. Safety guards are predefined covers to be installed on existing pipe parts during maintenance works, plant modification or even during operation so that, in the unattended event of fluid release, a shielding is provided to avoid high pressure spray or even toxic leaking. Your message. Skip to content. We are experts in. Safety Shields.
Read more. Safety Shields Technoshield are designed to protect personnel and equipment, deflecting and temporarily containing leaks and sprays of dangerous fluids e.
Torque precise and accurate torque on bolts applied by operators: operators should understand and strictly follow guidelines for bolt torque. Alignement a percentage of flanges result generally not aligned with the counter flange. Thermal elongation of bolts metallurgists are always studying new alloys to limit permanent deformation of bolts due to higher temperatures sometimes GR alloys are not enough.
Corrosion some fluids show a very high corrosion rate which needs to be contained by passivation of gases or vapors. Chemical fluids in contact with human organism could generate irreparable damages.
This can be aimed only with a certified strength and a full chemical compatibility. The main advantages are. Can be installed directly on pipes. Do not need Plant Shut Down. Do not need modification of piping layout.
Inspection costs, repairs, and resulting downtime are also reduced due to leak containment through the use of these safety spray shields. These are also known as flange guards, flange covers, flange diapers, acid flange covers, and flange protectors.
Vinyl safety spray shields are manufactured of clear reinforced cloth for easy visibility or a UV stabilized colored cloth which is resistant to sun, rain, and fumes. They include the standard pH leak indicating patches on the colored shields. These are commonly used in chemical plants, petrochemical refineries, paper mills, food processing plants, electronic plants, steel mills, cosmetic and perfume plants, pharmaceutical plants, power generating plants, mining operations, and on fuel stream lines on marine vessels.
Flange Spray Shields
Similar to flange guards, flange covers, flange diapers, acid flange covers, and flange protectors. Put the Flange Spray Shield on flanges, valves, expansion joints, and screw-pipe fittings including elbows, tees, and unions. Flange Spray Shields.
Quick Info Request a Quote. Flange Safety Spray Shields Put the Flange Spray Shield on flanges, valves, expansion joints, and screw-pipe fittings including elbows, tees, and unions.The flange spray shield reduces the down time and injuries by containing and limiting the contact with workers and costly industrial equipment.
These shields additionally show extraordinary protection against corrosion. Flange spray shields prevent mist formation. Mist results in the formation of magnetite which leads to rusting.
For Shield type check our Chemical Resistance Chart. The PP Flange Guards are very durable and can be used in wide variety of industries which do not have very corrosive service fluids. PP Flange Guard is the most economical shield available in the market. Max Temp: C.
This ensures maximum protection from pressurized leaks. Ship Spray Shields are specially designed for engine room safety. The cover the joints and flanges above electrical equipment and hot surfaces to prevent any fire-related incidents. These are primarily available in a roll of various widths. The Ship Flange Guards are also available in custom sizes and design. PVC Flange Shields are wrap type and have velcro patch along with ropes as fastening arrangements.
This helps in early detection of toxic chemical leaking from flanges. These Teflon Flange wrap protectors are premium shields only used in highly corrosive environment. It also acts as temporary storage and prevents the leak from dripping to any equipment or electrical wiring just below.
Box Type FLange Guards are also available with drains for safe discharge. Chemical industries require their spray shields to have high chemical resistance. Food Industry carries service fluids at very high temperature. These Flange shields require UV protection. These industries involves the use of metallic Flange Spray Guards. Just Like Ships, Few special aircraft need splash shield to prevent splashes from the fuel lines. The use of acid in these industries necessitates the use of flange guards.
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Shipping Industries. Aviation Industries. Defence Sector. Textile Industries. Need AdviceWe are here to help info indanasteel. All Rights Reserved.RAMCO manufactures a complete line of marine and navy spray gaurds used in a wide variety of ships. RAMCO provides flange guards and valve shields for chemical plants, pharmaceutical plants, paper mills, cosmetic and perfume plants.
RAMCO flange shields and leak detection products ducts provide protection for oil and gas pipeline projects around the world. RAMCO provides safety shields for valves and joints on lines that meet industry safety standards and protect power generation equipment and workers.
RAMCO provides computer and chip manufacturers with safety spray shields for plants to protect working areas for personnel and the environment.
RAMCO flange guards and piping accessories are used in water and sewer pipeline installations worldwide as well as for repair and maintenance. RAMCO provides the food and beverage industry with flange guards in the working area for personnel and the environment.
This is a great start! The truth…. Please stop by our booth, 4D03, to see…. Ramco Safety Shields Only the best is always safe. Our Product Line. Safety Spray Shields Shop. Leak Detecting Paint Shop. Flange Isolation Gasket Kits Browse. Piping Accessories Browse. Experience Manufacturer of safety shields since Made in the USA With the highest quality materials and workmanship. Ramco offers protection to: Chemicals RAMCO provides flange guards and valve shields for chemical plants, pharmaceutical plants, paper mills, cosmetic and perfume plants.
Ramco offers protection to: Power Gen RAMCO provides safety shields for valves and joints on lines that meet industry safety standards and protect power generation equipment and workers.
Ramco offers protection to: Electronics RAMCO provides computer and chip manufacturers with safety spray shields for plants to protect working areas for personnel and the environment. Ramco offers protection to: Wastewater Treatment RAMCO flange guards and piping accessories are used in water and sewer pipeline installations worldwide as well as for repair and maintenance.
Previous Next. The truth… Read More. Our… Read More. Please stop by our booth, 4D03, to see… Read More.In any piping system, there are numerous joints and threaded fittings in the form of flanges, unions, T joints and elbows, sockets or expansion joints. Other than that, there is a lot of equipment like heat exchangers or pressurized valves installed to control the flow of service liquids.
These joints are subject to heavy stress associated with mechanical vibration and wear due to the pressure that they are exposed to. This leads to joint failure, and toxic liquids can be sprayed onto unsuspecting workers and expensive equipment in the form of a violent splash of toxic chemicals.
This has caused millions of critical injuries resulting in thousands of deaths. Flange safety spray shields are used to protect people and equipment from these catastrophic incidents. Various government regulations and insurance Requirements make it compulsory for industries to use flange guards. In an event of splash or a spray out, these flange guards completely absorbs the kinetic energy of the splash and renders it completely harmless.
This simple hardware has saved countless of lives in the recent time. Flange Guards are available in various material. Flange Type And Standard I.METAL SPRAY SHIELDS
Pipe Size I. MOC I. No matter where you are, Our Flange Guards and Shields will be delivered to you on time. Want to know more? Drop in a mail at info indanasteel. Flange guards and spray shields are of paramount importance for industrial safety. Flange guards and safety spray shields protect working staff from the spray out of corrosive liquids due to pipe joints, valve and flange failures by containing it.
Therefore, reliability and quality are integral elements of any flange shield. All our safety spray shields have a free replacement guaranteed for 24 months against any manufacturing defects. We are the only manufacturers to issue hydro test certificates on demand.
Polytetrafluoroethylene is a nonflammable fluoropolymer. PTFE is completely inert to chemical attack making it appropriate for most processed liquids. In spite of properties like low dielectric, non stick, and high thermal resistance PTFE has low mechanical strength which is why acid spray shields of pure PTFE are not used. The inner scrim holds onto the flanges and keeps the guard secured. PTFE flange spray guards are stitched with military-grade Kevlar thread which is known for high strength and thermal stability.
The maximum operating temperature for these flange spray shields is Celsius. These PTFE shields are also known as flange fire spray shields. Using nylon or cotton ropes decreases the PTFE glass fiber cloth shield life and increase your products cost and maintenance. Velcro cutouts are used on opposite sides for fastening the guard. All our spray shields come with a Litmus leak indicating patch in case of a flange leak. This Litmus patch allows for early detection of leaks. The locking mechanism involves a Velcro fastener and drawstring, which allows the guard to be installed by one person.
PTFE flange guards and flange covers are exported by us to countries around the world. We keep our profits on the PTFE spray shield very nominal, and our quality is on par with, and at times better than, any flange shield available around the world.
The right quality and price mix give us an edge over any other flange shield available in the world. The dimensions of our flange leak guards are sufficient to even cover flanges with flange isolation gaskets and lined pipes. We are a specialized manufacturer and exporter of PTFE flange guards and safety flange spray shields.
PTFE flange guards can be used in the most corrosive environment because of their high chemical resistance.Flange Safety Shields provide protection to personnel from uncontrolled spray out from leaking flange joints. The flange shield controls the leak whilst containing and limiting the contact with personnel and surrounding plant equipment reducing down times and injuries. We recommend that Spray Guards should be considered when reviewing site safety. Even on more benign processes we would recommend they are fitted where pipe runs are adjacent to walk ways or to overhead gantries, loading and unloading areas, tanker bays etc.
Unlike many other designs the integral inspection window material is a fluoropolymer and suitable for use on piping systems operating up to degrees C. The material is rip proof, UV and weather resistant. One size of spray shield guard will fit a range of flange configurations including Vanstone and welded flange configurations.
Flange guards are very easy to fit, they are wrapped around the periphery of the flange then held in place with velcro fasteners.
Finally the tiecords are pulled tight to provide a snug fit to the pipe and tied with a reef knot. The loose ends should not be cut but tucked in so that the guard can be reused in the future.
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Flange Safety Spray Shields Flange Safety Shields provide protection to personnel from uncontrolled spray out from leaking flange joints. Safety Shields. Subcontract Manufacturing. VAT No. We recommend a Reef knot, for a 'how to' You tube video please click here. Used to protect personnel and plant from leakage from failing flange joints.